INDUSTRIAL AUTOMATION & CONTROL

BASELIENE has developed a wide range of automation and control solutions for industrial use that increase productivity and efficiency. It is a sustainable solution that deploys programmable logic controllers, stand-alone modules and control systems in industrial areas like manufacturing, quality control and material sorting. It is the next phase of industrialization which improves productivity, quality, accuracy and safety by eliminating the factor of human error at lower costs that offer a sustainable return on investment. BASELIENE engineers adapt the following automation and control systems according to the need of the application of any scope of building and industrial plant.

Programmable Logic Controller (PLC) and SCADA Systems

PLC offers individual solutions for each application using PLCs. This enables an operator at any time to have an overview of a profitable production and intervene manually if necessary. A wide range of communication protocols make these control panels the ideal solution for monitoring and remote control. While SCADA ensures effective operation of the most critical and costly distribution, transmission, and generation assets.

Distributed Control Systems (DCS)

Distributed Control Systems (DCS) delivers the highest levels of performance and flexibility combined with availability standards that meet the most demanding requirements. DCS solutions are configured to address the data throughput and system response times as defined by the system requirements. They include full graphic display and a user friendly interface with full traceability of all operator actions, comprehensive reporting and user-defined sequence operation. They provide direct plant monitoring or integrate with existing metering or controllers responsible for plant interface. Plus, scalable systems from a single operator console to full control room wall projection systems with multiple servers and multiple operator consoles. Complete redundancy can be provided through separate networks to redundant servers with RAID backup. Secure remote access is available for management access, configuration and maintenance data.

Data Center Infrastructure Management (DCIM):

DCIM systems provide coordinated controls to securely automate and manage workflow and physical infrastructure, for continuously optimizing data center operations to the highest levels of performance. It offers industrial-grade tools that manage a flexible network of power, cooling and IT, delivering data services faster, in the most reliable, efficient and sustainable way possible. It provides the visibility, decision support and automation technologies on an open platform supporting secure, bi-directional communications with mechanical, electrical and IT systems. Data is routed through the system in real-time to application modules that enable the optimal management of cost, capacity and control.

ECS is specifically used to connect real-time systems with transaction-based applications. It is developed to meet the demand for integrating plant data, shop floor applications and business information systems in real time. It uses standard technologies and in particular supports OPC and ISA-95. ECS enables building of a common model based workflow that spans business applications, plant automation and people, bridging the Vertical Integration Gap and increasing productivity. It, also, allows: • ERP Integration: provides it to plant connectivity for maintenance management, production planning, automated recipe handling.

Manufacturing Execution System (MES)

MES provides standardized workflows to operators to ensure the highest possible production quality and regulatory compliance. It offers standard application library suites for common functions in the pharmaceutical, consumer packaged goods, and automotive industries. It creates the ideal conditions for high-quality and efficient manufacturing, increased reliability,and full global product traceability. It is a strategic advantage that improves profitability, reduces waste, and ensures compliance with regulations while reducing costs.

Manufacturing Execution System (MES)

• Plant Integration: integrates plant floor data for conditionbased maintenance, quality and performance data for OEE and consolidated production reports across plants. • Control System Integration: connects all automation systems and most 3rd party controllers and devices via OPC. • Operator Workplace Integration: connects people and automation in a coherent structure. • Tracking & Tracing Integration: connects order and material data together for complete tracking and tracing (bar code/ RFID). • E-documentation Integration: provides documentation, drawings, BOM etc.

COMMITMENTS

BASELINE is committed to provide it’s CUSTOMERS with:
• Full Technical Quotations Including Detailed Component list (Description , Catalogs and Brand Name), Bus Bar (Size and Temperature Range), Enclosure (Type, IP, Brand name, Mode of installation).
• Full Technical Submittals Including Detailed Quotations , Shop Drawings (Layout, Power Diagrams, Control Diagrams), Catalogs .
• Full As Built Drawings Including all Technical Specifications,Drawings amended and finalized as per the supplied Switchboards ,which provides Reliable Records for Installation, Cabling, and future Maintenance or Expansion.

QUALITY POLICY

BASELINE aims at satisfying customers requirements in the supply of low voltage electrical panel boards by:
• Providing a design tailored to customer needs and intended use in compliance with applicable industry standards.
• Delivering a defect -free product.
• Delivering the product on time.
• Providing a consistent quality.

QUALITY CONTROL

The inspection and testing of all manufactured products prior to delivery” is the first and last procedure in BASELINE ‘s manufacturing process.
Starting from receiving material from supplier, and ending in the Testing and commissioning area.
Our Quality Control team, independent of the manufacturing process, ensures that the finished product will satisfy the customer.
The quality check is applied at four levels:
1. Visual Inspection.
2. Conformity with design.
3. Labeling and Marking/ Identification.
4. Connection inspection and tightening .
5. Functional test I including insulation test
(High Voltage).